Fractured screw driver: how would you handle it?

While torquing the abutment screw, the screw driver fractured off, leaving the fractured part of the screw driver on top of the screw head and tightly fitted into the screw head. Has this happened to anyone else and how did you handle it? The only way I can think if is to use ultrasonics or even drill it out of the screw head. Or maybe I could cut a slot in top of the screw driver fragment to use a normal flat screw driver to unscrew it? Or I can send to an endodontist to remove the fractured piece as he should be able to cut a slot and unscrew it? Any ideas?

21 Comments on Fractured screw driver: how would you handle it?

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sb oms
4/26/2013
this happened to me once on a branemark cover screw. for those of you who remember, the branemark cover screw driver is a slender square driver. i was off angle and it sheared flat off in the cover screw. I tried everything to get it out but there was like a cold weld and I couldnt vibrate or loosen it. I ended up cutting a flat slot into the cover screw and backing it out that way. It probably took me more than hour and a few minutes off of my life. to remove this you would defintiely benefit from magnification. the endodontists around me work through microscopes. they don't have the nuts and bolts know-how like dentists or implant surgeons though. My advice, make every attempt at vibrating the thing loose before cutting a l sot or some other technique. You really need magnification to do this well. good luck
Peter Fairbairn
4/27/2013
Happened to me as well with a DIO driver , had to cut a slot in the cover screw and used a traditionla micro driver with a pliers to remove it . Magnification and a bit of sweat . All restored and no damage to the Implant . Being in the UK the patient threatened to sue unless I waived the charge for the crown , which I did . Hopefully those days are over here with a change in legislation. Peter
Pynadath
4/27/2013
Hi Peter, I'm the OP. I'm also in the uk. Luckily I had already torqued the abutment tightly with wrench and the system I'm using also cold welds together. So I'm hoping it holds. But the only solution I can think of is cutting flat line and conventional screw driver if I can't get the fractured part out of screw head.
Peter Fairbairn
4/28/2013
Hi George , that should fine as they rarely loosen but tell aptient and report the incident to the manufacturer . I fit did then can try slot but would be a challenge down and abutment . , and may have to cut the abutment . As they say do enough implants for long enough and you will have many different issues to deal with. Peter
Zaki Kanaan
4/30/2013
Hi George, surprised you didn't post on GDPUK as well to get some opinions?
Mahmoud Said
4/30/2013
Dear,you may refer to the implant manufacturer,most of them have what is called Repair Set. Good luck
Zaki Kanaan
4/30/2013
Mahmoud, it's not a 'Repair Set', it's a screw retrieval kit. Always useful to have one of these in your armamentarium.
Pynadath George
5/1/2013
Hi Zaki When I've posted implant stuff on gdpuk there are very few who reply. Maybe Audoen? This place has got some great guys on it. On another note This isn't a screw fracture Mahmoud so a screw retrieval kit isn't whats needed. This is a abutment screw driver head that has fractured. Peter I'm glad to hear it has happened to others and not just me!
Dr. Gaba
5/1/2013
Hi dear This happened to me also with equinox uniti implants Ultrasonics, magnification and patience, is all that is required.It ll be done in an hour.So dont worry. All the best
CRS
5/1/2013
Really dumb question since I don't restore is there a limit to how many times these tiny little screw drivers can be used or sterilized? I have seen the hexes wear out or become blunted and I switch them out. Just a thought, metal fatigue?
Pynadath
5/1/2013
Hi CRS the screw driver was only bought in October last year and been used about 7 times
Zaki Kanaan
5/1/2013
Hi George, Yes I suppose it is only Aodean who is a prolific poster when it comes to implants. This sort of thing does happen but fortunately not a lot. It is often suggested to refer these cases to an endodontist, since they have scopes but as sb OMS mentioned, they don't have the nuts and bolts or the know how to tackle these cases. The best person to deal with this is an implant/restorative dentist who also has a microscope. I often get referrals from a few implant companies to help sort out issues from their users who run into similar problems, as I have a Leica microscope. IMHO this is as a result of metal fatigue as CRS has alluded to, due to cyclical autoclaving and possibly using when the tip is still warm, resulting in metal fatigue and failure usually in the screw head that is often in the restoration! The screw retrieval kit can actually come in handy for these cases as I have on occasion used it to remove the whole driver tip that has welded into the screw head and removed the whole unit together freeing up the abutment. So useful to always have this to hand. I have some nice photos of the driver tip bent, clearly due to fatigue, with the tip inside the screw head. Hope this has answered some questions.
Peter Fairbairn
5/2/2013
George , possible manufacturing flaw , does happen ( We have been making Implants since 86 and things happen ) , Barry Edwards used to bend hex Implant drivers routinely placing in those days . Peter
Dr. Don Rothenberg
5/3/2013
Ahhh...hindsight is a great teacher...I have removed a few of these "screws"...in implants that I did not place...good magnification and ultrasonics should do it. It always has for me. Since I have used BICON since 1986 I never have this problem. We did have some fractured abutment posts (2mm well)...we now have a 3mm well...much stronger! To remove the 2mm well post...we take a 330 bur ...on high speed ...with a LOT of cold irrigation...drill down through the post ...it will fracture and you can remove it and replace it with another abutment. They seem to break at about 15-20 years. Maybe you could try this with your situation. Good luck!!!
CRS
5/4/2013
Another dumb question has Bicon been around that long? Back in the 80s I remember Branamark, corevent and calcitec (interpore) just curious?
zaki kanaan
5/5/2013
Bicon have been around since 1985.
peter Fairbairn
5/5/2013
Hi Zaki and they were previously called Stryker from when initially developed in 78 . Regards Peter
Zaki Kanaan
5/7/2013
Hi Peter, Has the design changed since the Stryker days. Also what do Geoff Pullen and Clive Debenham have to do with Bicon. I went to a lecture where they were credited as influencing design of the Bicon implant?
CRS
5/7/2013
You know it is interesting for the wise dentists who have been placing implants a long time to discuss the history of these implant companies, how the names and designs have changed. I am always concerned if a company will be around in ten years so I stay with the larger companies. But in reading this blog I am impressed with the ingenuity of the restoring docs and know how in getting around this. I have to remind myself that the early pioneers were often not specialists or implant company engineers and that I have benefitted by their early works, it helps me to keep an open mind. I just wanted to share that when you read my sometimes harsh criticism of cases, it is really about trying to share my area if expertise and I look forward to celebrating Hilt Tatums birthday at the AAID meeting in June!
Peter Fairbairn
5/7/2013
Hi CRS , it just ages us , but my mentor and great friend still places today and he started placing in 1964 ( tremonti implants ) , made his own system in 1986 , inventing the internal hex , ( alas not patenting it ) and being one of the first to suggest angled abutments were justified making them at that time . In his office he still has , old blades , Nails etc. He like Hilt was a Dentist fighting to change the way things were done in a reasonably hostile environment , now Implants are just routine . Hi Zaki , yes it was Tom Driskell who invented in 1978 ( he was involved mechanically with the US Army I think ) and I have most of the original research from the early eighties . Clive and Geoff were involved in setting up Uk base in late 80s . After all that history , strangely my only interest is what will be doing in the future. Kind Regards Peter
Pynadath
5/7/2013
I was trained by Hilt in the UK and by his protege, Ben Aghabeigi. I'm forever grateful to their teaching and guidance.

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