Osseo News Logo

The Original Dental Implant Community

Sign In

Abutment hex is welded to implant: options?

Last Updated: Apr 13, 2018

My implant abutment (I believe it is a Zimmer brand) has broken off after 8 years. The crown and screw have come out, however the Oral surgeon has advised that the hexagonal abutment part appears to be welded to the implant. He has tried to remove the hexagonal abutment from the implant without success and wants to try one more time before attempting to remove the implant entirely. There is nothing wrong with the implant and my gum is healthy. Removal of the implant would mean that I would need a bone graft and another surgery. Has anyone had this problem before? Are there other options to suggest other than to remove the implant? By the way, I am located in London, and am open to suggestions of surgeons that are there or not far away, who may have experience in dealing with this type of procedure. Thanks



30 Comments on Abutment hex is welded to implant: options?

Montana

04/13/2018

Generally the component is simply wedged tightly and there is limited leverage to remove the remaining portion. I use a customized instrument to insert tightly into the remaining abutment portion and the wiggle the piece loose. This is obviously not a routine procedure and experienced hands are needed. You might contact Dr. Michael Norton or Dr. Stephen Jacobs; both are amazing and have been around the block on complications. Good luck

Gregori Kurtzman, DDS MAG

04/13/2018

A radiograph would be helpful. Contact the local Zimmer rep and ask to borrow the tool they have to remove a broken abutment. The hex isnt welded in but may be frictional pressed in. Can you post an intraoral pic of the top of the implants connector?

Karen

04/13/2018

Hi Montana , thank you for the contacts, I will try and make contact with both doctors. Thank you, very much Gregor, the dental surgery has provided me with the radiograph as the oral surgeon is looking for any kind of guidance. I do not know if I can post these but will try.

Mary Hord

04/13/2018

Your surgeon or restorative doc can utilize a Zimmer Abutment Removal Tool to break the weld. It engages the threads of the implant and then pushes the abutment up/out.

Willie Venter

04/14/2018

Ankylos provide a special kit to remove both Titanium and Zirconium abutments. I tried to remove the latter but after 5 hours of repeated effort was unsuccessful. Nightmare situation certainly. Avoid using Zirconium abutments of the Morse taper variety. They cold weld , break and is difficult to remove.

Ed Dergosits

04/14/2018

They is difficult to remove?

Karen

04/13/2018

Hi Mary, the Oral surgeon told me that he had contacted the suppliers of the Zimmer implant and abutment and the supplier only have equipment to remove a broken screw and not the remainder of the hex abutment. Does anyone know how I upload on this forum, if so, I can post my radiographs and pictures.

OsseoNews

04/13/2018

To add a photo to comments, you must log in to OsseoNews.com first, and then go to the Post comment section at the bottom of the post, where you will see a button to upload photos to the comments section. If you don’t have an account yet with OsseoNews.com, you can register

Mary Hord

04/13/2018

Since there are quite a few unknowns yet with this case, I can't say it will work, but the tool is available, and its made specifically to fit Zimmer implants . Ask the surgeon to order (or borrow) a TLRT2. https://www.shopzimmerbiometdental.com/webapp/wcs/stores/servlet/en/zimmerbiometdentalus/zd-tlrt2 (Zimmer rep here)

Ed Dergosits

04/14/2018

The supplier only have equipment to remove a broken screw and not the remainder of the hex abutment?

David Sabourin dds

04/13/2018

Top Doc in world for removing broken implant components. Dr Charles Mastrovich in Escondido California. Why not make it a Cali Vacation at the same time. He has a machine shop and can custom make a device to remove broken screws and parts. He is the "go to Doc " for many of the implant companies here in US. A flight to California is faster and less expensive than implant removal and replacement, in my opinion.

Ashwath M Gowda

04/13/2018

There are abutment "removal/remover/lifter" DRIVERS, specifically intended to "lift" the abutment out of the implant by dismantling the implant-abutment connection. It (this device) engages the broken and "contained with in the implant segment" of the original abutment. Note: I gather, that the abutment is broken at the top of the HEX and that, the abutment screw has come out as well. Since oral surgeons do not face this kind of complications on a regular basis, a prosthodontist would be the right person to come up with a solution for the problem/complication. Depending on the "maker" of this specific implant.... the problem is quite simple to resolve!!!

amberkmb

04/13/2018

Hi Ashwath, thank you, I will seek to find an opinion from a prosthodontist and also from the doctors who Montana has recommended and will keep everyone updated. I have attached my radiograph.

Gregori Kurtzman, DDS MAG

04/14/2018

That will not be difficult to remove the remaining piece of the hex. I would try to engage the internal edge of the broken hex and lightly tap up to dislodge it. Can also try with a piezo tip to vibrate it loose.

amberkmb

04/13/2018

The crown

Steve Plosky

04/13/2018

Has anyone tried an ultrasonic tip to vibrate out the broken abutment, we have had success with a piezo scaler

Dr Peter Hunt

04/13/2018

It appears that the hex portion became separated from the rest of the abutment. An ultrasonic instrument with a fine tip applied the the broken hex portion for a few seconds may well loosen this component and vibrate it up out of the implant. The important thing is not to damage the inside of the implant.

Wassim Chawich

04/13/2018

Ask your dentist to try to use a fine diamond bur to cut through the broken abutment and then try to loosen it with a fine straight screw driver or a probe! They need to be careful not to cut through the implant itself. I am a prosthodontist who places implants too and work in London. If I can be of any help please let me know!

Dr. Sam Markzar

04/14/2018

Hi Karen . I’m a Periodontist in Beverly Hills, CA , I have had EXACTLY the same case happened TWICE! And both times on the same patient ! .. and same implant !!! And wait .. it gets better .. both ZIMMER implant .. on lower right molar !!! I have gone through lots of hours, lots of $ spent , and EVERY SINGLE remedy and suggestion I read here , with no exception including: - the zimmer abutment remover tool; ( does not work in the case of hex head fracture!) , - the TLRT2 special hex removal tool (ordered , tried for 2 hrs, not fruitful ) - cutting in to the hex head: and carefully elevating ( not responsive) - the final remedy was ULTRASONIC scaler , very thin piezo tip , used gingerly and carefully not to touch the inner implant treads . Needs good level of patience , and manual dexterity /visual acuity. It shoild work , and it will be tiring , but it is FAR better than removing the implant ! Please feel free to let me know if I can help you .

Ed Dergosits

04/14/2018

"I have had EXACTLY the same case happened Twice" Would that be similar to having EXACTLY the same case happen Twice?

Sam Markzar

04/15/2018

Wow , you caught me.! If I was not missing that one comma after the word “case”, you could understand my comment better .. plus no body could tell how smart you are . Thanks .

Karen

04/14/2018

Thank you all for your advice, this is sincerely appreciated. Dr Markzar, I will try and find a periodontist, if I am unsuccessful in the UK then I will have to come to the states. Can anyone advise what is the difference with a prosthodontist and periodontist. The surgeon who first attempted removal is an oral surgeon. From all your help and advise I know that I need either a prosthodontist or a periodontist but not sure which of the two would be better to go and see.

Sam Markzar

04/15/2018

Either of them could be successful using larger magnification, if they spend some time on it and try different approaches. Good luck

Admiral518

04/14/2018

Might I suggest section the remaining hex head remaining in the implant at 4 points- Mesial, distal, buccal, lingual then in- fracture the 4 sections. Use illuminating loupes, water cool, use a flowable gingival dam to protect tissue from shards of titanium flying about. It's an internal hex stuck in the implant you're trying to remove, right? Can be done with patience, steady hand, and a few beers (beers after successful treatment).

Dr. Gerald Rudick

04/17/2018

It is not uncommon for the hex portion of the abutment to fracture off...whether it is a cast abutment, or a stock titanium abutment....... from an engineering point of view, when looking at the size of the crown that is being supported by this little piece of metal ....... it makes not sense...but until we figure a different way to add an antirotational device. this is what we have to deal with. The suggestion of using a peeso scaler with a small pointed tip to vibrate it out. is the best advice.

Karen

04/17/2018

Dear Dr Rudick, thank you for your suggestion. My abutment was titanium and it makes perfect sense that it would fracture off as the screw is very slim in comparison to the crown. I contacted a Periodontist who advised they would apply dry ice to freeze the component and hopefully it will dislodge. As I had already contacted a dentist who has experienced this problem and agreed a date to attend his surgery I have not taken up this option. Does anyone have any experience or knowledge about the dry ice and freezing method.

Karen

05/17/2018

Dear All, I wanted to update you regarding my broken abutment hex, Dr Michael Norton was able to remove the abutment hex a couple of weeks ago. He took roughly 6 minutes to dislodge the hex which was amazing . Neither did I experience any pain or swelling . I can not express how grateful I am that I do not have to remove the entire implant. Thank you Montana for recommending Dr Norton.

Mark

04/16/2019

Karen, I know this is an older thread, but I am hoping you see this. Can you tell us exactly how Dr Norton was able to get the broken hex out? What technique? Thank you.

Dr. Gerald Rudick

04/16/2019

Hello Karen, I have never heard anything about using dry ice to remove a fractured off part of a hex......usually a fine tipped ultrasonic tool will do the job..... save the dry ice to put into the drinks you will be having with your dentist after he dislodges the broken hex.

Dr Bleeker

05/23/2019

What if you inserted the restorative screw a thread or two into the broken hex being careful not to engage the internal implant threads and simply take a hemostat to grab the head or the screw screw and wiggle the hex out?

Featured Products

DALI Bone Mix

DALI Bone Mix

The highest quality tissue!

Classic

Classic 50/50 Mix

Promotes osteoconduction

Provides structural integrity

DALI Bone Syringe

DALI Bone Syringe

Prefilled Mineralized Cortico-Cancellous Bone in Syringe

New

Convenient Syringe!

50/50 Cortical/Cancellous

Available in 3 sizes.

Osteogen Plug

Osteogen Plug

Combines bone graft with a collagen plug.

Classic

Eliminate hassle of mixing particulate grafts

Sold in packs of 5 or packs of 10.

Proven safe, and clinically effective

OsseoSeal Flexible Membrane

OsseoSeal Flexible Membrane

Resorbable collagen membrane derived from purified porcine pericardium

Popular

Fast hydration and excellent tensile strength

Good adaptation to various defects

Excellent tear function and duration

DALI One Graft

DALI One Graft

One-Step grafting solution!

New

100% allograft

Eliminates mixing hassle

Moldable after hydration